MENJAGA KEHALALAN DAN KEAMANAN: ANALISIS HUMAN ERROR PROBABILITY PADA PACKING PLANT SEMEN TONASA MENGGUNAKAN METODE SHERPA DAN HEART DI PT BIRINGKASSI RAYA PANGKEP

Authors

  • Sindi Antika Universitas Muslim Indonesia
  • Lamatinulu Lamatinulu Universitas Muslim Indonesia
  • Muhammad Nusran Universitas Muslim Indonesia

DOI:

https://doi.org/10.30653/ijma.202661.195

Keywords:

Human Error, K3, Packing Plant, Halalness, Safety

Abstract

The implementation of Occupational Health and Safety (OHS) in industrial environments plays a crucial role in minimizing accident risks caused by human error. Based on occupational accident data at PT Biringkassi Raya during 2023–2025, several incidents were still found to result from negligence and non-compliance with Standard Operating Procedures (SOP), particularly in the packing plant area of Semen Tonasa. This study aims to analyze the level of Human Error Probability (HEP) and identify the factors contributing to work errors using the Systematic Human Error Reduction and Prediction Approach (SHERPA) and the Human Error Assessment and Reduction Technique (HEART). The research was conducted through field observations, interviews, and evaluation of SOP compliance across four job positions: packer operator, tender belt operator, jumbo bag worker, and ship loader operator. The SHERPA analysis indicates that the dominant errors are action errors and checking errors influenced by lack of focus, poor communication, and inadequate supervision. HEART calculations show variations in HEP values for each task, with the highest probability found in activities involving the operation and control of heavy equipment. These findings emphasize the need to strengthen SOP supervision, provide regular safety training, and improve workplace communication to reduce human error probability and create a safer, more productive working environment. In addition, safety and halal factors are priorities in activities while in the factory area.

References

Alfarabi, Muhammad, Takdir Alisyahbana, A. Dwi Wahyuni, Asrul Fole, and Ihwan Safutra. N.D. Optimasi Manajemen Risiko dalam Pengolahan Mineral: Evaluasi Probabilitas Human error dengan Metode SHERPA dan HEART di PT. Bumi Mineral Sulawesi.

Asyari, Hasyim, Adinda Hananti, and Husnia Rahma. 2025. “Identifikasi Bahaya dan Analisis Risiko K3 pada Pekerjaan Pengamanan Tegangan 20 KV Menggunakan HAZID dan JHA (Studi Kasus: PT XYZ).” 04(1):9–17.doi:10.20895/trinistik. v4i1.1551.

Dwie Vanesa, Khairiyah, Asila Tiara Putri, Hafizza Salsabilla Tarigan, and Sri Hajijah Purba. 2024. “Perkembangan Sistem Manajemen K3 dalam Industri Konstruksi: Sebuah Systematic Literature Review.” Zahra: Journal Of Health and Medical Research 4(3):288–98.

Hafisyah Wafi, Yun, Ragil Ismi Hartanti, Reny Indrayani, Fakultas Kesehatan Masyarakat, and Universitas Jember Jl Kalimantan. 2020. Human Reliability Assessment Menggunakan Modifikasi Metode SHERPA dan HEART (Studi pada Pekerjaan Pengelasan Conveyor Chute di Area Coal Handling PT. X). Vol. 5.

Kesehatan dan Keselamatan Kerja, Analisa K., Muhammad Nur, Putry Sandy Agustina, Jurusan Teknik Industri, and Fakultas Sains dan Teknologi Universitas Islam Negeri Sultan Syarif Kasim Riau. 2024. Industri Inovatif-Jurnal Teknik Industri ITN Malang.

Kristian Gea, Orianus, and Sri Zetli. 2022. “Analisis Human error Untuk Mengurangi Kecelakaan Kerja pada Proses Produksi di Pt Duta Logistik Asia.” Jurnal Comasie.

Mail, A. et al. (2020) “Analisis Penjadwalan Produksi Dengan Menggunakan Metode Campbell Dudeck Smith Dan Palmer Pada Pt. Bobi Agung Indonesia. 3 (2), 7.”

Maulana, Denindra Surya, Hidayat Hidayat, and Efta Dhartikasari Priyana. 2025. “Human error Analysis on Steelmaking Process to Reduce Product Defect Rate at PT. Ravana Jaya Using SHERPA and HEART Methods.” G-Tech: Jurnal Teknologi Terapan 9(2):636–47. doi:10.70609/gtech. v9i2.6569.

Maulidya, Annisa, Katharina Oginawati, and Suharyanto Suharyanto. 2023. “Analysis of Human error Potential as a Cause of Work Accident Using SHERPA and HEART Method in The Cement Industry.” Journal of World Science 2(9):1387–97. doi:10.58344/jws.v2i9.408.

Maulidya, Annisa, Katharina Oginawati, and Suharyanto Suharyanto. 2023. “Analysis of Human error Potential as a Cause of Work Accident Using SHERPA and HEART Method in The Cement Industry.” Journal of World Science 2(9):1387–97. doi:10.58344/jws. v2i9.408.

Mewengkang, Ginolha, Charles S. C. Punuhsingon, Johan S. C. Neyland, and Zetly Estefanus Tamod. n.d. “Penerapan Metode Systematic Human error Reduction and Prediction Approach (SHERPA) Untuk Keselamatan Kerja Pada Industri Pembuatan Garam di Pt Empat Saudara.” https://ejournal.unsrat.ac.id/v3/index.php/jtmu.

Noventya Cahyani, Salma, M. Tutuk Safirin, Dwi Sukma Donoriyanto, and Nur Rahmawati. 2022a. “Human error Analysis to Minimize Work Accidents Using the HEART and SHERPA Methods at PT. Wonojati Wijoyo.” PROZIMA (Productivity, Optimization and Manufacturing System Engineering) 6(1):48–59. doi:10.21070/prozima. v6i1.1569.

Nusran, M. (2019) Dunia Industri-Perspekti Psikologi Tenaga Kerja. 01 ed, Nas Mdia Pustaka. 01 ed. Makassar.

Nusran, M. and Marasabessy, S.A. (2023) “The Paradigm of Halal Works: Road to An Integrated Production System,” Journal of Advanced Research in Applied Sciences and Engineering Technology, 31(1), pp. 490–507. Available at: https://doi.org/10.37934/araset.33.1.490507.

Patradhiani, Rurry, Muhammad Harlan Kurniawan, and Masayu Rosyidah. n.d.-b. Analisis Human error pada Proses Produksi Batu Bata dengan Metode SHERPA dan HEART Untuk Mengurangi Kecelakaan Kerja Analysis of Human error in Brick Production with SHERPA and HEART Method to Reduce Work Accident. http://jurnal.um-palembang.ac.id/integrasi/index.

Rammadaniya, Putri, and Nina Mahbubah. 2022. “Integration of the HEART and SHERPA Approach to Evaluating Human errors in the Refinery Salt Production.” Jurnal Sistem Teknik Industri 24(2):177–93. doi:10.32734/jsti.v24i2.7755.

Riyadi, Ridwan. 2023. “Penurunan Kecelakaan Kerja dengan Mempertimbangkan Human error Menggunakan Metode SHERPA Dan HEART (Studi Kasus Pada Perusahaan Packaging).” VIII(2).

Sihaloho, Ricky M., Jefferson Mende, and Irvan R. Rondonuwu. n.d. “Evaluasi Keandalan Manusia Menggunakan Metode Human error Assessment and Reduction Technique (HEART) Pada Industri Pengolahan Kayu di Kota Manado.” https://ejournal.unsrat.ac.id/v3/index.php/jtmu.

Widharto, Yusuf, Derry Iskandari, Denny Nurkertamanda, and Penulis Korespondensi. 2018. Analisis Human Reliability Assessment Dengan Metode HEART (Studi Kasus Pt Abc). Vol. 13.

Zetli, Sri. 2021. “Analisis Human error dengan Pendekatan Metode SHERPA dan HEART pada Produksi Batu Bata UKM Yasin.” Jurnal INTECH Teknik Industri Universitas Serang Raya 7(2):147–56. doi:10.30656/intech. v7i2.3934.

Downloads

Published

2026-03-05

How to Cite

Antika, S., Lamatinulu, L., & Nusran, M. (2026). MENJAGA KEHALALAN DAN KEAMANAN: ANALISIS HUMAN ERROR PROBABILITY PADA PACKING PLANT SEMEN TONASA MENGGUNAKAN METODE SHERPA DAN HEART DI PT BIRINGKASSI RAYA PANGKEP . International Journal Mathla’ul Anwar of Halal Issues, 6(1), 87–100. https://doi.org/10.30653/ijma.202661.195

Issue

Section

Articles